
Product recalls represent one of the most challenging crises a business can face. According to recent data, Australian product recalls surged by 18.9% in 2024, creating significant financial and reputational challenges for businesses across various sectors.
The most common triggers for recalls include manufacturing defects, design flaws, inadequate safety warnings, and contamination issues frequently necessitate product withdrawals from the marketplace.
When a defective product causes injury or property damage, the resulting litigation, compensation claims, and regulatory penalties can create a perfect storm of financial liability that many businesses are ill-prepared to handle.
In this challenging landscape, public product liability insurance becomes not just a prudent business decision but a necessary shield against potentially catastrophic consequences.
What is Public Product Liability Insurance?

Public product liability insurance is a specialised form of business insurance designed to protect companies from financial losses resulting from claims of injury or property damage caused by their products or business activities. This insurance typically combines two key components:
- Public Liability Coverage: Protects businesses against claims made by third parties (customers, visitors, suppliers) for bodily injury or property damage that occurs on business premises or as a result of business operations.
- Product Liability Coverage: Provides protection if products designed, manufactured, or sold by the business cause harm to customers or damage to property.
Unlike general liability policies, which often exclude product recall expenses, comprehensive product liability insurance specifically addresses the unique risks faced by manufacturers, importers, and distributors. These policies are tailored to cover legal expenses, compensation payments, and associated costs when a product is found to be defective or harmful.
How Public Product Liability Insurance Protects Businesses

When a product recall becomes necessary, public product liability insurance provides critical protection across multiple fronts:
Legal Defence and Claims Management
The policy covers legal expenses associated with defending a claim in court, which can be substantial even if the business is not found liable. For manufacturers and importers, having access to expert legal representation can make a crucial difference in managing product liability claims effectively. The insurance provider typically handles the claims process, utilising their experience to potentially reduce settlement amounts and streamline resolution.
Financial Protection
Product liability insurance shields businesses from the financial burden of compensation payments to affected customers for personal injuries or property damage. This coverage extends to both actual damages awarded by courts and settlements negotiated to avoid litigation. Without this protection, even a single significant claim could potentially bankrupt a small or medium-sized business.
Recall Expenses
Many comprehensive policies include recall expense coverage, which helps manage the direct costs associated with retrieving products from the market. This can include expenses for:
- Notifying customers, retailers, and regulatory authorities
- Transportation and storage of recalled products
- Product testing and analysis
- Disposal or destruction of defective products
- Additional staffing required to manage the recall process
- Business interruption costs during the recall period
These expenses can rapidly accumulate during a recall, making this coverage particularly valuable for manufacturers and importers.
Brand Rehabilitation
Some advanced policies offer coverage for brand rehabilitation expenses following a recall. This can include public relations services, advertising campaigns, and other efforts designed to rebuild consumer trust and restore the company's reputation. Given that reputational damage often has longer-lasting effects than the direct recall costs, this aspect of coverage can be particularly valuable for businesses reliant on strong brand recognition.
Essential Coverage for Australian Manufacturers and Importers

For Australian manufacturers and importers, public product liability insurance is particularly essential due to several specific factors:
Supply Chain Vulnerability
Businesses that import products manufactured overseas face additional liability risks due to limited control over manufacturing processes. Even with rigorous quality control measures, defects can still occur. Product liability insurance protects against these unpredictable risks, covering recall and destruction costs of contaminated or defective products.
Regulatory Compliance
Australia has stringent product safety regulations, and non-compliance can result in mandatory recalls, penalties, and legal action. Public product liability insurance helps businesses meet their regulatory obligations while providing financial protection if issues arise despite compliance efforts. This is especially important for importers who must ensure that international products meet Australian safety standards.
Contract Requirements
Many retailers and distributors require their suppliers to carry specific levels of product liability insurance before they will stock or distribute products. Having appropriate coverage can open doors to new business opportunities and partnerships that would otherwise be unavailable, making it not just a protective measure but also a business enabler for manufacturers and importers.
Taking Action to Protect Your Business
Securing appropriate public product liability insurance requires a systematic approach:
- Evaluate your risk exposure: Consider your products, distribution channels, and potential hazards to determine appropriate coverage levels.
- Consult with specialised insurance brokers: Seek expertise from brokers experienced in product liability coverage for manufacturers and importers.
- Integrate insurance with risk management: Develop comprehensive quality control and recall procedures that complement your insurance coverage.
For Australian businesses involved in manufacturing or importing products, public product liability insurance isn't just an optional expense—it's a fundamental risk management tool that safeguards against potentially devastating claims and recall costs.

Connect Business Insurance Australia specialises in providing tailored product liability solutions designed specifically for the unique challenges faced by Australian manufacturers and importers, helping businesses continue operations with confidence in an increasingly complex regulatory landscape.
By investing in comprehensive public product liability insurance, businesses demonstrate their commitment to consumer safety while also protecting their financial future against the unpredictable yet potentially catastrophic costs of product recalls and liability claims.
Contact Connect Business Insurance for a free evaluation of your business needs and a quote for public product liability insurance.
Note: The material offered here is for informational purposes only. It does not constitute legally binding advice and should not be a substitute for a consultation with an insurance expert.
Read More:
The Difference Between Public and Product Liability Insurance.
Public Liability Insurance and How It Can Save You From Ruin